Rheometer tork dikawal komputer GA-8200

Penerangan

1. Apply
Torque rheometer is an instrument and equipment used to study polymer flow and deformation, dan keputusan dinyatakan dalam bentuk masa tork dan suhu tork;It is mainly used to simulate the mixing and extrusion process in production in the laboratory to obtain a series of data to guide the research and production of formula in reality.
Torque rheometer is an ideal equipment for studying the flow, plasticization and thermal shear stability of materials. It can be widely used in scientific research and production. It is an important instrument for scientific research and guiding production.For example, the rotational speed and the rheological property of the vulcanization system can be measured more accurately and reliably, which is similar to the actual processing performance of the screw, such as the dynamic processing performance and the rheological property of the vulcanization system.
2.Product function
Torque rheometer is used to study the thermal shrinkage, thermal stability, shear stability, dynamic rheological properties and plasticization behavior of polymers.The mixing of multi-component materials, crosslinking and curing of thermosetting resin, vulcanization of elastomer, dynamic stability of materials and the influence of screw speed on the processability of the system are mainly used to measure and analyze the processability and rheological behavior of polymer materials, including thermoplastic resin, rubber and thermosetting materials,Pada masa yang sama, various premixed samples were prepared for other physical and chemical property tests.
Torque rheometer can be used to study the thermal stability, shear stability, flow and curing behavior of thermoplastic materials. Its biggest feature is that it can continuously, accurately and reliably measure the rheological properties of the system under the conditions similar to the actual processing process.Typical experiments that can be completed include the determination of crosslinking characteristics of XLPE materials, the determination of fusion characteristics and thermal stability of PVC materials, the determination of the relationship between apparent viscosity and shear rate, and so on.
It has modular design and instant connection and use function: the host is the control center and has the function of driving and controlling the measurement unit;Controlled auxiliaries (such as mixing unit and extrusion unit) are intelligent measurement units for specific applications, which can transmit the measurement data to the host through the bus system.
3.Application field
1Processing performance research and material development of UPVC
2Development and processing properties of thermoplastic materials
3Study on curing properties of, crosslinking and thermosetting resin
4Teaching, scientific research and Application

4.Performance parameters
4.1 host
4.1.1. kuasa motor (Panasonic motor and controller): 3.0kw
4.1.2. motor speed 2000r / min
4.1.3. reduction ratio: 15:1
4.1.4. speed range: 0.1 ~ 120 rpm
4.1.5. speed control accuracy: ± 0.2% F.S
4.1.6. torque measurement range: 0 ~ 200nm (rated torque 300nm)
4.1.7. torque measurement accuracy: ± 0.3% F.S
4.1.8. measuring range of melt pressure: 0.1 ~ 100MPa
4.1.9. pressure measurement accuracy: + 0.3% F.S
4.1.10Julat kawalan suhu: room temperature ~ 350 ℃ (six way temperature measurement and five way temperature control)
4.1.11. static measurement accuracy: 1 ℃
4.1.12. temperature control accuracy: + 0.1 ℃
4.1.13Graphic display: kelajuan, torque, temperature and pressure
4.1.14. voltan: AC380V 7.5kw
Measurement and control software:
4.1.15. data acquisition rate: 50 / s times, which can record more subtle changes in torque, temperature and speed.
4.1.16High speed acquisition can enlarge the temperature torque data curve and observe the real-time turning change.
4.1.17Data processing software for polymer melt viscosity measurement
4.1.18Extruder data processing software
4.1.19Mixer data processing software

4.2 movable mixer (60ml)
4.2.1 mixer capacity: 60ml
4.2.2 bahan: 4Cr13
4.2.3 rotor type: roller, standard configuration (Banbury, cam, Delta, dan lain-lain. pilihan)
4.2.4. Speed ratio: 3:2
4.2.5 maximum temperature: 350 ℃
4.2.6. Maximum torque: 200nm
4.2.7 heating mode: electric heating
4.2.8 temperature sensor: class k thermocouple
4.2.9 heating area: 3-way temperature control (4-way temperature measurement)
4.2.10 heating power of each piece: 700W * 3 = 2100W
4.2.11 reduction ratio: 15:1
4.2.12 machine volume (panjang)×wide×Height): 1600×four hundred and fifty×1300（mm）
4.3. Movable mixer (200ml) (pilihan)
4.3.1 mixer capacity: 200ml
4.3.2 bahan: 4Cr13
4.3.3. Speed ratio: 3:2
4.3.4 maximum temperature: 350 ℃
4.3.5. Maximum torque: 250nm
4.3.6 heating mode: electric heating
4.3.7 temperature sensor: class k thermocouple
4.3.8 heating area: 3-way control measurement (4-way temperature measurement)
4.3.9 heating power of each piece: 1000W
4.3.10 reduction ratio: 20:1
4.3.11 rotor type: roller, standard configuration (Banbury, cam, Delta, dan lain-lain. pilihan)

4.4 plastic single screw extruder (material 38CrMoAlA)
4.4.1、L:D： 25：1
4.4.2 screw diameter:φ20mm
4.4.3 screw compression ratio: 2.5:1
4.4.4 maximum temperature: 350 ℃
4.4.5 heating mode: electric heating
4.4.6Heating area: 5 routes
4.4.7 total heating power: 4200W
4.4.8 temperature sensor: class k thermocouple
4.4.9. machine volume (panjang)×wide×Height): 1600×four hundred and fifty×1300（mm）
4.4.10. capillary mold:φ1.27 one mold core with length diameter ratio of 20:1, 30:1 dan 40:1 respectively
（φ1、φ2 and other specifications are optional, and the price is discussed separately)
Cylindrical die head (pilihan): inner diameter:Ф5. Outer diameter:Фten

4.5. Parallel counter rotating twin screw extruder (pilihan, price to be discussed separately)
4.5.1 screw type: parallel counter rotating twin screw
4.5.2 screw diameter: 20 / 40 mm
4.5.3 effective length of screw: 325mm
4.5.4 effective length of screw barrel: 340mm
4.5.5 julat suhu: room temperature ~ 350 ℃
4.5.6 temperature control accuracy: ± 0.5% F.S
4.5.7 temperature sensor: K-type thermocouple
4.5.8 total heating power: 2500W
4.5.9 feeding mode: spiral metering feeding
4.5.10. die specification: 60×1.5mm
5.Main configuration

6.Performance principle and structure characteristics
1) Structural composition: a main measurement and control host is connected with mixer, single screw extruder and twin-screw extruder independently under different requirements to form two modes of mixing rheometer and extrusion rheometer, which can be identified by program.
ZJL series torque rheometer can be equipped with automatic weighing unit, diameter measuring unit, three roll calendering, screw extruder, film blowing machine, strip sample calendering and traction unit and film quality test unit as required, in addition to the main machine, extruder, mixer and computer.
More testing can be done with these units.
1Automatic weighing unit: it can automatically complete the measurement of the relationship between the apparent viscosity of the material and the shear rate and shear stress.
2Diameter measuring unit: complete the automatic measurement of die expansion.
3Strip sample calendering and traction unit: it can be made into uniform strip samples for tensile and thermal extension experiments.
4Film quality test unit: it can complete the test of impurity particle defects and transparency of transparent materials.
The above optional units (conventional configuration does not include the above units) can be combined with other components with the measurement and control host and computer as the core to form different experimental systems.These functions are in a leading position in China.
host:It is mainly composed of body, driving motor and driver, reducer, torque sensor, temperature control system, measurement and control system, computer data processing system, dan lain-lain.
1. Panasonic drive motors and drives
2. Reducer
3, torque sensor
4, temperature control system
5, measurement and control system

2) System software
The supporting software set is composed of mixer mixer test and control software, plastic extruder test and control software and winnian apparent viscosity test data processing software.The interface between mixer and plastic software has rich functions, which can measure, set and control speed, torque, temperature and pressure. The curve window can display the curve of the above data to time in real time.These data can be processed and plotted by software.The test report is formed under the test measurement and control software and output by the color printer.It can also complete the superposition of multiple curves, smooth processing of curves and other functions.
Because GA-8200 torque rheometer is an automatic testing instrument with computer as the core.Data acquisition, control and experimental data processing are completed by corresponding software, which not only shows that the instrument is easy to operate, the control is accurate, and the experimental data processing and result output are fast and efficient.More importantly, with the support of software, it can complete the functions that cannot be completed by the traditional torque rheometer, sebagai contoh, linear speed-up to measure the shear sensitivity of materials.Die correction in the measurement of the relationship between material apparent viscosity and shear rate.
High cost performance
The design idea of GA-8200 torque rheometer is to expand the function and improve the performance through software development on the basis of not adding hardware equipment as much as possible, so it has a high performance price ratio.
Test software operation interface
Mixer and its application
The cavity of the mixer of GA-8200 torque rheometer adopts three piece structure, electric heating, 3:2 speed ratio, and the volume after adding the rotor is 50ml. It is made of stainless steel and has good corrosion resistance. The mixer can be used for various experiments, such as thermal fusion test of PVC and other materials, curing and crosslinking performance test of thermosetting materials, thermal stability test, shear sensitivity test and so on.
Test curve superposition Report
Mixer rotor
PVC fusion PVC thermal stability
XLPE crosslinked PVC fusion
Plastic extruder and apparent viscosity test
The length diameter ratio of the screw of the plastic extruder is 25:1. Granular and powder screws with different compression ratios can be selected to carry out simulation experiments of different processes with capillary extrusion die, cylindrical extrusion die, pipe extrusion die, wire coating die, etc.The relationship between apparent viscosity, shear rate and shear stress can be measured by capillary extrusion die.
Production and Application

The instrument has been put into market trial since 2005.Mass production began in 2007.At present, there are user groups distributed in Colleges and universities, scientific research institutions and industrial enterprises all over the country. They are in good use and get a lot of information about improving the design from users. With the support of users, we will continue to improve the technology and manufacturing level of this instrument and provide high-quality instruments with higher performance price ratio for academia and industry.