GA-K186 Starter Performance Test Bench (Brake Load Type)
Model:GA-K186
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Description
The starter performance test bench is designed and manufactured specifically for on-line starter performance testing on production lines.
GA-K186 Starter Performance Test Bench (Brake Load Type)
Standards
JB/T6707-2006 Technical Specifications for Starters for Motor Vehicles and Internal Combustion Engines
QC/T277-1999 Test Methods for Starter Characteristics
QC/T731-2005 Technical Specifications for Starters for Automobiles
QC/T467-1999 Voltage Drop in Starter Circuits
GA-K186 Starter Performance Test Bench (Brake Load Type)
Parameters
Voltage Range: 0-25V, Display Accuracy: 0.1V
Current Range: 0-2000A, Display Accuracy: 1A
No-Load Speed: 0-15000 rpm, Display Accuracy: 1 rpm
Load Speed: 0-5000 rpm, Display Accuracy: 1 rpm
Starter Power: 1-10 kW, Display Accuracy: 0.01 kW
Internal Resistance Setting: 0-30 mΩ, Display Accuracy: 0.1 mΩ
Maximum Motor Torque (Tested): 100 Nm, Display Accuracy: 0.1 Nm
Power Supply: Three-Phase, Five-Wire, 380V ±10% 50Hz
Working Air Source: 0.4-0.6MPa Compressed Air
GA-K186 Starter Performance Test Bench (Brake Load Type)
Test Device Components
This test bench primarily consists of a test bench, a measurement and control cabinet, and a power supply for simulating battery characteristics.
1. Performance Test Bench
Comprising a test bench (made of aluminum profiles), a magnetic powder load, a starter mounting bracket, a torque sensor, a servo gear plate, and a clamping cylinder.
2. Measurement and Control Cabinet
Comprising an industrial computer, LCD display, keyboard, mouse, data acquisition card, I/O interface circuitry, relays, contactors, and various isolation amplifiers.
3. Power Supply for Simulating Battery Characteristics
Voltage range: 0-25V, current range: 0-2000A, internal resistance range: 0-30mΩ, with fast response and low ripple.
GA-K186 Starter Performance Test Bench (Brake Load Type)
Testable Items
· Starter Switch Closure Test (Increases voltage at a set rate. When the electromagnetic switch contacts close, the voltage and current are recorded and compared to the upper and lower limits specified in the standard. Compliance is automatically determined and the data is automatically saved).
· Starter Switch Release Test (After the contacts close, the voltage is reduced at a set rate. The voltage and current when the electromagnetic switch contacts open are recorded and compared to the upper and lower limits specified in the standard. Compliance is automatically determined and the data is automatically saved).
· No-load Test (Tests are performed at a set voltage and time, with current and speed determined according to the standard. Upper and lower limits can be set for current and speed. Compliance is automatically determined and the data is automatically saved).
· Load Test (Starter voltage, current, speed, and torque at a set load point).
· Braking Test (Braking voltage, current, and torque).
· Power-off Test (Disconnects the switch circuit while braking to determine if the starter switch contacts are sticking).
· Running Test (Performs a no-load test after the braking test).
The above test items can be combined in any manner.
GA-K186 Starter Performance Test Bench (Brake Load Type)
Test System Software
The test equipment can automatically complete various user-specified test items. The operating system uses Windows 10. The test interface and test report can be switched between Chinese and English.
GA-K186 Starter Performance Test Bench (Brake Load Type)
Main Configuration List
| item | Name | Quantity |
| components | Mechanical operating table | 1 |
| Starter mounting flange | Several | |
| Load gear | Several | |
| Aluminum profiles and accessories | Several | |
| Brakes | 1 | |
| Switching power supply* | 1 | |
| Linear guides | 2 | |
| Category 2.1 Subtotal | ||
| Industrial computer | 1 | |
| High-speed data acquisition card | 1 | |
| Analog-input-output unit | 1 | |
| Shielded cable connecting the data acquisition card | 1 | |
| Control cabinet | 1 | |
| Printer | 1 | |
| Display | 1 | |
| Class 2.2 Subtotal | ||
| Cylinder | 8 | |
| Torque sensor | 1 | |
| Various position sensors | 7 | |
| Speed sensor | 1 | |
| Current sensor | 2 | |
| Isolation amplifier module | 8 | |
| Electromagnetic clutch | 1 | |
| Mounting accessories | ||
| Class 2.3 Subtotal | ||
| Contactor | ||
| relay | ||
| Wires and cables | ||
| Aviation plugs | ||
| Buttons and indicator lights |
