GA-K185 Starter Performance Test Bench (Servo Motor Type)

Description

The starter performance test bench is specially designed and manufactured for online starter performance testing on the production line.

GA-K185 Starter Performance Test Bench (Servo Motor Type)

Standards

JB/T6707-2006 Technical Specifications for Starters for Motor Vehicles and Internal Combustion Engines
QC/T277-1999 Test Methods for Starter Characteristics
QC/T731-2005 Technical Specifications for Automotive Starters
QC/T467-1999 Voltage Drop in Starter Circuits

GA-K185 Starter Performance Test Bench (Servo Motor Type)

Parameters

Voltage Range: 0-25V,Display Accuracy: 0.1V
Current Range: 0-2000A,Display Accuracy: 1A
No-Load Speed: 0-15000 rpm,Display Accuracy: 1 rpm
Load Speed: 0-5000 rpm,Display Accuracy: 1 rpm
Starter Power: 3-10 kW,Display Accuracy: 0.01 kW
Internal Resistance Setting: 0-30 mΩ,Display Accuracy: 0.1 mΩ
Maximum load curve test torque: 100 NM,Display accuracy: 0.1 NM
Maximum brake test torque: 500 NM,Display accuracy: 0.1 NM
Power supply: Three-phase, four-wire, 380V ±10%, 50Hz
Working air source: 0.4-0.6 MPa compressed air

GA-K185 Starter Performance Test Bench (Servo Motor Type)

Test equipment components

This test bench consists of a test bench, a measurement and control cabinet, and a power supply for simulating battery characteristics.
1. Performance test bench
Consists of a test bench (made of aluminum profiles), a servo motor, a starter mounting bracket, a torque sensor, a servo gear plate, and a clamping cylinder.
2. Measurement and control cabinet
Consists of an industrial computer, LCD display, keyboard, mouse, data acquisition card, I/O interface circuitry, relays, contactors, and various isolation amplifiers.
3. Power supply for simulating battery characteristics
Voltage range: 0-25V, current range: 0-2000A, internal resistance range: 0-30 mΩ, with fast response and low ripple.

GA-K185 Starter Performance Test Bench (Servo Motor Type)

Testable Items:

· Starter switch pull-in test (pull-in voltage, pull-in current);
· Starter switch release test (release voltage, release current);
· No-load test (no-load speed, no-load current; dedicated sensor provided for horizontal models);
· Load test (starter voltage, current, speed, and torque at a set load point);
· Braking test (braking voltage, current, and torque);
· Power-off test (disconnecting the switch circuit while braking to determine if the starter switch contacts are sticking);
· Running test (performing a no-load test after the braking test);
· Overspeed test (increasing the starter voltage to test starter performance under overspeed conditions);
The above test items can be combined in any manner.

GA-K185 Starter Performance Test Bench (Servo Motor Type)

Test System Software

The test equipment automatically completes all user-specified test items. The operating system uses Windows 10. The test interface and test report can be switched between English and Chinese.

GA-K185 Starter Performance Test Bench (Servo Motor Type)

Main Configuration List