GA-C100 Electrodynamic Static and Dynamic Testing Machine

Model:GA-C100

Category:

Description

GA-C100 Electrodynamic Static and Dynamic Testing Machine
Overview:

A simplified, highly intuitive platform for dynamic and static testing. Designed to drive innovation in material and component testing, providing exceptional precision and unprecedented ease of use; cleverly designed to enhance your lab performance. This testing platform offers all the advantages of electrodynamic actuation with its simple, clean, and platform-based design, easy installation, simple operation, and ultra-quiet operation; the result is a powerful and highly adaptable testing machine that provides all the performance and convenience you desire!

GA-C100 Electrodynamic Static and Dynamic Testing Machine
Facilities Advantages:

Wherever your team works—laboratory, office, or traditional workshop—the equipment can be quickly installed and used without additional infrastructure, offering easy connectivity, a compact design, quiet operation, and low maintenance!
Performance Advantages:
The system provides accurate results for both dynamic and static testing, suitable for testing a wide range of materials or components. Linear electrodynamic actuators provide highly repeatable dynamic and static actuation. The large-diameter column and robust floor contribute to the machine’s high rigidity, while imported dynamic force sensors ensure accurate force measurement. An integrated high-resolution digital encoder ensures accurate control and measurement of sample position!

GA-C100 Electrodynamic Static and Dynamic Testing Machine
Software Advantages:

The system and software are designed for integrated use, featuring an intuitive user interface and multi-tasking workflow, greatly improving the ease and efficiency of test setup, execution, evaluation, and reporting. It is suitable for fatigue, fracture, tensile, compression, bending, and other test types!

GA-C100 Electrodynamic Static and Dynamic Testing Machine
Work Efficiency Advantages:

Intelligent system status indicators closely monitor the test status, reflecting safe equipment operation and optimizing human-machine interaction. The main body’s upper crossbeam is manually locked, and the handles are ergonomically designed for easy operation. The standard T-shaped worktable allows for quick installation of various specimen types, simplifying the entire testing process!

GA-C100 Electrodynamic Static and Dynamic Testing Machine
Design based on relevant standards:

1) GB/T 2611-2007 General Technical Requirements for Testing Machines
2) GB/T16825.1-2008 Inspection of Static Uniaxial Testing Machines – Part 1: Inspection and Calibration of Force Measuring Systems for Tensile and/or Compressive Testing Machines
3) JB9397-2002 Technical Conditions for Tensile and Compressive Fatigue Testing Machines
4) GB/T 3075-2008 Axial Fatigue Testing Methods for Metals
5) GB/T15248-2008 Axial Constant Amplitude Low Cyclic Fatigue Testing Methods for Metallic Materials
6) HG/T 2067-1991 Technical Specifications of Rubber Fatigue Testing Machine

GA-C100 Electrodynamic Static and Dynamic Testing Machine
Main Components of this Testing Equipment:

1. High-rigidity double-column gantry-type main loading frame;
2. Electric linear servo actuator;
3. Fully digital dynamic and static control system;
4.Chinese-English human-machine interface lower-level computer operation application software;
5. Advantech industrial computer and main printer;
6. Conventional auxiliary equipment related to testing

GA-C100 Electrodynamic Static and Dynamic Testing Machine
Key technical specifications:
Model GA-C100
Maximum Test Force (KN) (Dynamic and Static) ±20000N
Load Frame Two-column platform type, with electrically adjustable crossbeams.
Effective Column Width (mm) 600
Test Space (mm) 750
Test Force Measurement Range Dynamic 2%~100%FS
Force Accuracy and Fluctuation Better than the indicated value by 1%; amplitude fluctuation not greater than ±1%FS for each range
Test Force Resolution 1/500000 code
Test Force Indication Accuracy Dynamic ±1%; Static 0.5%
Displacement Measurement Range 150mm(±75mm)
Displacement Measurement Resolution 0.001mmm
Displacement Indication Accuracy Indication accuracy: 1% and within ±0.5%FS
Deformation Indication accuracy: 2% and within ±0.5%
Frequency Range Standard frequency: 0.1-10Hz
Main Waveforms Sine wave, pulse wave, square wave, sawtooth wave, random wave
Auxiliary Fixtures Standard configuration includes tension and compression fixtures
Expandable for bending, shearing, etc. (sold separately)
GA-C100 Electrodynamic Static and Dynamic Testing Machine
Main Unit Introduction:

1. Main Loading Frame
Two-column frame structure, servo actuator mounted on top.
Our standardized unit product;
Two-column main frame, columns hard chrome plated and polished, effective column distance: 600mm; column diameter: 75mm.
Upper crossbeam: Electric lifting, manual cross locking. Maximum adjustable test clearance: 750mm.
Workbench height: 600mm.
Frame rigidity: 3 × 10⁸ N/m;

2. Servo Linear Actuator
Maximum test force: Model-matched test force; 20000N
Maximum stroke: ±75mm (total stroke 150mm);
Dedicated electric servo actuator suitable for dynamic and static tests;
Piston rod surface undergoes special processing and high-gloss finishing, suitable for long-term dynamic testing;
Large lead and high rigidity, strong anti-directional capability;
Actuator amplitude limit position design to avoid damage caused by runaway operation;
The system adopts a backlash elimination device, automatically centering the force value, reducing lateral force, reducing impact during high-frequency tensile and compressive tests, and improving test waveforms.
Sensor:
Force sensor: Product of World Power Corporation (USA), tensile and compressive bidirectional fatigue sensor, maximum test force: ±20000N, 150% overload capacity, with indication error ±1% when used with the control system; The sensor is calibrated before leaving the factory;

3. Test fixtures
Meet GB/T18941 or ISO3385/ASTMD3574 Standard requirements for testing fixtures:
* Upper stage circular pressure plate connects to the sensor;
* Lower stage square pressure plate;
* Fixture interface design drawings provided.

4. Electrical Control System
* Intelligent modular design, centrally integrated control.
* Design meets national high-voltage power system design standards;
* Reasonable cable and wire layout, convenient for maintenance and use, and aesthetically pleasing;
* Power supply provided by the client.
* Remote control cabinet.
Computer-controlled operation;
Clear and reliable operation indicator lights;

5. Control System and Computer Software System

5.1 Main Components of the Controller:
* Test force signal conditioning unit, 1 set;
* Displacement signal conditioning unit, 1 set;
* Signal generator unit, 1 set;
* Fully digital closed-loop control, capable of arbitrarily acquiring signals for fully digital PID control. Closed-loop control frequency up to 5kHz; Built-in signal generator frequency range: 0.001-600Hz, frequency resolution: 0.001Hz; Control waveforms: sine wave, triangle wave, square wave, ramp wave, sawtooth wave, random wave, free wave, and can achieve combined output of various waveforms.
Control method: Force, displacement, deformation PID closed-loop control, and can achieve smooth and bumpless switching of any control mode; The system has sensor calibration and zeroing functions; Provides multiple interface boards to match various sensors and drive units.

5.2 Software System
The software system is based on a mainstream multi-channel dynamic testing machine. Due to the wide range of testing standards covered by the software, its flexible use, and convenient and fast data import and export, it is particularly suitable for use by various research institutions. Key features include: Developed based on the Win7/10 platform; Integrates various dynamic testing functions into one unit.
For dynamic testing, arbitrary functional combinations of test waveforms can be defined to form test spectra and test processes, controlling the testing machine to complete various complex dynamic fatigue tests.
For static testing, the software integrates major international and domestic GB standard software modules in the field of materials testing. It is powerful and suitable for both scientific research and routine process research.
Data acquisition, test procedures, data storage, and test protection functions can all be programmed in an event-driven manner, thus assisting users in completing various complex test operations.

5.3 Computer and Printer
Advantech (Taiwan) brand industrial computer
24″ LCD monitor
Win7 operating system
HP A4 laser printer

GA-C100 Electrodynamic Static and Dynamic Testing Machine
Equipment Configuration

1. Test bench main unit (including sheet metal parts, workbench, crossbeam, etc.) 1 set
2. Servo actuator 1 set
3. Servo motor 1 set
4. Servo frequency converter 1 set
5. Displacement sensor 1 set
6. Load sensor 1 set
7. Guide optical axis 1 set
8. Ball screw pair 1 set
9. Space adjustment motor 1 set
11. Commercial computer (including monitor) 1 unit
12. Laser printer 1 unit
13. Measurement and control software control system 1 set
14. Main unit control console (integrated main unit and control terminal) 1 set
15. General fixture 1 set
16. Accompanying tools 1 set
17. Accompanying documents 1 copy