Descrizione

IO. Scope of Application:

1.1 Applicable to lined fire hoses, wet fire hoses, and fire hoses;
1.2 Applicable to fire hoses with sizes of 25mm, 40mm, 50mm, 65mm, 80mm, 100mm, 125mm, and 150mm, and models 8, 10, 13, 16, 20, E 25. These specifications and models are standard; additional specifications and models will be charged separately.
1.3 Applicable to the working pressure, test pressure, and minimum burst pressure. Unit: MPa.

Working Pressure Test Pressure Minimum Burst Pressure
0.8 1.2 2.4
1.0 1.5 3.0
1.3 2.0 3.9
1.6 2.4 4.8
2.0 3.0 6.0
2.5 3.8 7.5

1.4 Applicable to wet fire hose water seepage tests;
1.5 Applicable as a pressure source for elongation, expansion, and torsion tests. Equipment required.
1.6 Applicable as a pressure source for hose bendability tests. Equipment required.
1.7 Applicable as a pressure source for hose wear resistance tests. A hose wear tester is required.
1.8 Suitable for testing the connection performance of hoses and fire hose interfaces.
1.9 Widely used in production inspection and development research for various fire hoses in factories, product quality inspection institutes, istituti di ricerca, and other institutions.

II. Standard:

2.1 Complies with Section 5.4 of the GB6246-2010 “Fire Hose” standard for water pressure testing and burst testing.
2.2 Complies with Section 5.5 of the GB6246-2010 “Fire Hose” standard for wet hose seepage measurement.
2.3 Complies with Section 5.13 of the GB6246-2010 “Fire Hose” standard for connection performance testing of hoses and fire hose interfaces.

III. Caratteristiche principali:

3.1 A computer + PLC + module collects data and controls pressure, Portata, pressure hold time, and pressure increase rate.
3.2 Automatic hose clamping and sealing technology eliminates the time-consuming and labor-intensive hose clamping and sealing issues associated with older testing machines. The test is automatically controlled by a computer, which records test data throughout the process and automatically generates reports as required, making hose testing highly automated. It features a small footprint, struttura compatta, high automation, recirculating water, stable operation, and a complete range of accessories.
3.3 Safety Measures:
3.3.1 The high-pressure system utilizes dual safety precautions: a pressure transmitter controls water pressure, and an electric contact pressure gauge controls maximum water pressure. This protects against failure while also ensuring the safety of test personnel and equipment.
3.3.2 To prevent leakage during testing, fastening devices are used at both ends of the hose in the wetted area to provide a complete waterproof seal. A 24V low-voltage control system and a time relay control system provide three layers of protection: waterproof, elettrico, and malfunction-resistant.
3.4 The pressurization system, consisting of an imported liquid booster pump and a frequency converter voltage regulator, primarily handles the system’s pressurization and pressure maintenance, ensuring both pressure and pressure during extended testing.
3.5 The test process is controlled by a microcomputer, displaying the test pressure-time curve in real time. Test results can be automatically saved and printed, even during power outages.
3.6 Computer Software: Utilizing LabViw, the American NI precision equipment development software, our company independently developed the software for the second time. The interface is rigorous and clearly organized, providing convenient and fast control.
3.7 Complete fixtures and tooling are available, ensuring quick and easy installation.
3.8 The overall design is rational and easy to maintain. Automatic constant pressure replenishes the system with minimal leakage. High-pressure piping is manufactured with superior quality for durability.

IV. Main Performance Parameters:

4.1 Instrument Components: Consists of a pressure source, test unit, and operating control unit.
4.2 Pressure Source:
4.2.1 Test Medium: Acqua (recycled, with filtration).
4.2.2 Intervallo di pressione: 0.05 MPa to 10 MPa.
4.2.3 High-Pressure Pump Pressure: 0 A 17 MPa.
4.2.4 Pressure Rise Rate: 5 A 15 MPa/min.
4.2.5 Pressure Stabilizer: When water pressure is less than 3.0 MPa, pressure fluctuation is less than ±0.05 MPa. When water pressure is greater than 3.0 MPa, pressure fluctuation is less than ±0.1 MPa.
4.2.6 Pressure Sensor: 0 A 20 MPa. Precisione: ±0.01 MPa, risoluzione: 0.001 MPa.
4.2.7 Pressure Acquisition Interval: 100 ms.
4.2.8 Flow Rate: 16 l/min. 4.3 Test Section:
4.3.1 Specimen Length: 1.2m;
4.3.2 Specimen Interfaces: One set each of Ø25mm, Ø40mm, Ø50mm, Ø65mm, Ø80mm, Ø100mm, Ø125mm, and Ø150mm. Additional specimen interfaces of other sizes are available for purchase separately.
4.3.3 One set of sealing devices with exhaust valves.
4.3.4 Wet Hose Water Seepage Measurement:
4.3.4.1 Sump: Made of stainless steel, with dimensions of (1000 ± 5) mm in length, E 100 mm in width and depth.
4.3.4.2 Stopwatch: Accuracy within ±1 second/15 minutes.
4.3.5 One set of specimen disassembly and assembly tools is provided. 4.4 Operation and Control:
4.4.1 Computer + PLC + module data acquisition and control;
4.4.2 Pressure control and stabilization using a frequency converter;
4.4.3 Pressure holding time: 0-99.99 minuti, regolabile;
4.5 Total power: 10 kW
4.6 Dimensioni:
4.6.1 Unità principale (approximately): 3 m long x 0.85 m wide x 1.65 m high
4.6.2 Control cabinet (approximately): 1.38 m long x 1.15 m wide x 1.6 m high
4.6.3 Peso totale: 750 kg

V. List of Materials

NO. Product Name Model/Specifications Quantità Unit
1 High-pressure pump Pressure: 17 MPa Flow: 16 L/min Motor Power: 5.5 kW 1 Unit
2 Inverter 10 kW VDF075B43A 1 Unit
3 Leakage current switch 3P 63A DZ47LE / 2P 10A 1 each Piece
4 Switching power supply S-75-24 75W-24V 1 Piece
5 AC contactor CJX2-1810 3 Piece
6 Intermediate relay MY2N–8-pin with base, DC24V 12 Piece
7 Pressure transmitter MBS 3050 0-25 MPa 4-20 mA 1 Impostato
8 Intelligent distributor KCPD-111D 4-20 mA input on one end to 4-20 mA output on both ends 1 Piece
9 Power amplifier DC24V-36VDC EGETECD proportional controller, PF-DC-10 (voltage type) 1 Piece
10 Ammeter HB404T-A 1 Piece
11 Voltmeter HB404T-V 1 Block
12 Intelligent digital display alarm KCXM-2011PT3S 220V 1 Block
13 Thermal overload relay MR2-25 10A 1 Piece
14 Intermediate relay MY2N–8-pin with base, DC24V 3 PCS
15 Proximity switch NPN SN04-N 24V 1 Impostato
16 High-pressure solenoid valve Z151-6HB 35W 220V 0.3-20MPA 1 Piece