Description

Armoires programmables à brouillard salin BGD 880-S

The salt spray test is a standardized test method used to check corrosion resistance of coated samples. Coatings provide corrosion resistance to metallic parts made of steel, zamak or brass. Since coatings can provide a high corrosion resistance through the intended life of the part in use, it is necessary to check corrosion resistance by other means. Le test au brouillard salin est un test de corrosion accéléré qui produit une attaque corrosive sur les échantillons revêtus afin de prédire son aptitude à être utilisé comme finition protectrice.. L'apparition de produits de corrosion (oxydes) est évalué après une période de temps. La durée du test dépend de la résistance à la corrosion du revêtement; plus le revêtement est résistant à la corrosion, plus la période de test est longue sans montrer de signes de corrosion.

Salt spray testing is popular because it is cheap, quick, well standardized and reasonably repeatable. There is, however, only a weak correlation between the duration in salt spray test and the expected life of a coating (especially on hot dip galvanized steel where drying cycles are important for durability), since corrosion is a very complicated process and can be influenced by many external factors. Nevertheless, salt spray test is widely used in the industrial sector for the evaluation of corrosion resistance of finished surfaces or parts.

The apparatus for testing consists of a closed testing chamber, where a salted solution (mainly, a solution of 5% chlorure de sodium) is atomized by means of a nozzle. This produces a corrosive environment of dense saline fog in the chamber so that parts exposed in it are subjected to severely corrosive conditions.

Tests performed with a standardized 5% solution of NaCL are known as NSS (neutral salt spray). Results are represented generally as testing hours in NSS without appearance of corrosion products (par exemple. 720 h in NSS according to ISO 9227). Other solutions are acetic acid (ASS test) and acetic acid with cooper chloride (CASS test), each one chosen for the evaluation of decorative coatings, such as electroplated copper-nickel-chromium, electroplated copper-nickel or anodized aluminium.

Some sources do not recommend to use ASS or CASS test cabinets interchangeably for NSS tests, as it is claimed that a thorough cleaning of the cabinet after ASS or CASS test is very difficult. ASTM does not address this issue, but ISO 9227 does not recommend it and if it is to be done, advocates a thorough cleaning.

Biuged offer various Salt Spray Cabinets from 150L capacity to customized cabinets according to different requirements. All of cainets not only can run NSS test but also CASS or ASS test

Armoires programmables à brouillard salin BGD 880-S

Structure Feature
Chamber
Structure
◆Cabinets are made of imported 5mm PVC ploy plate(Nanya, Taiwan), maximum. durable temperature is 85 ℃

◆Cabinet sealing cover is made of European 6mm acrylic sheets

◆Salt solution reservoir equipped with water level is designe in the chamber,facile à nettoyer

◆Humidifying tower is made of SUS 304#, endurable high pressure and good thermal insulation effect.

◆Specimen supports designed specially ensure a adjustable position angle for each specimen in order to get a uniform fog and a big specimen capacity.

◆Use water to seal working room, ensure the corrosion fog not to leak.

Electric system is separated from water system, avoid water to enter electric control box to damage accessories

◆There is a hole used to drain off fog at the back and bottom of chamber, its damater is 48mm, just used other pipe to connect this hole to drain off the fog from the working room

Chamber
Sealing Cover
V shape , the top ange is 100º, prevent condensate water during the test from dropping to specimen surface and affect testing results.
Atomizing
Tower
In order to ensure the working room to get uniform fog while spraying, this chamber use a special structure glass nozzle to atomize salt solution absolutely, then fog enter a subuliform tower installed in the working room and spray to all working room uniformly. The installation height of atomizing tower can be adjusted to control spray fog amount precisely.
Fog Collector Fog collectors are tapered funnels whose diameter are 100mm and installed in the working room.At the bottom of the funnel, there is a silicone pipe which connect with graduated cylinder installed outside. These graduated cylinders are used to monitor spray fog amount
Heating
System
For working room, heating tube is made of titanium alloy, water vapour heat the working room under the control of P.I.D
Salt Solution
Fournir
The salt solution prepared well is stored in salt solution reservoir, and flow into supplying container under the water level difference. This supplying container is equipped with an automatic water leveling device which can control automatically the max. water level to keep a certain distance with spray nozzels.
Humidifying
Tower
Is made of SUS304# stainless steel, and its temperature can be set from RT-63℃ and heating up time≤60 min, can add water automatically.Water level is monitored and system would alarm once exceed set level value.
Chauffage Armoured titanium alloy electric heating tube(at the bottom of working room)

Armoured SUS316# electirc heating tube(Humidifying tower)

Heating controlling method:SSR

Fog Spray System
Spray Fog
Principe
Use Bernouilli’s principle to absorb salt solution then atomize it

Air Compressor→Oil-water Separator(first)→Air Storage Tank→Relief Valve→Total Solenoid Valve→Oil-water Separator(second)→Saturator→Pressure Regulating Valve→Solenoid Valve for spraying→Spray Nozzle

Spray Nozzle made of special glass, can control fog amount and spraying angle
Spray
Pressure
Spray pressure can be adjusted from 0.07MPa to 0.17 MPa, in order to make sure the spray pressure generated from spray nozzle be within the range of standard requirments, it is divided into two steps, adjust air pressure to 0.2MPa to 0.3 MPa as the first step, then adjust to 0.07MPa to 0.17 MPa under the second step
Drain away
Brouillard
Can drain away fog by manual or set a program to do it. Feed fresh compressed air to working room then drain away the fog of the working room quickly
Electronic Control System
Contrôleur E5CC digital display temperature controller imported from Omron, Japan. control working room and humidifying tower temperature
Working
Method
Worked at fixed value, starting and stopping is timed
Setting Method menu anglais, input data by key
Afficher
Résolution
0.1℃ (temperature)
Minuteur Digital display , can set second, minute, 10 minutes, hour, 10 heures , max.is 9,999 heures, min.is 1 deuxième
Programme
Contrôleur
Digital display , spray time and interval time can be set freely, infinite cycle. Timing unit: deuxième, minute, 10 minutes, hour, 10 hours(switch freely) max.is 9,999 heures, min.is 1 deuxième.
Safety Protection Device
Cabinet Over temperature protection, water leakage protection
Humidifying
Tower
Over temperature protection, water leakage protection
Heating
System
Anti-dry safety protection: all heaters of the cabinet are fitted with a temperature limit protection, which can effectively solve the problem of overheating , heating tube dried , abnormal water supply, short circuit and overload etc.
Water Supply Water level protector for working room, low water level protector for humidifying tower
Pouvoir Earth leakage protection, overload and short-circuit protection

Armoires programmables à brouillard salin BGD 880-S

Normes

OIN 4611 《Plastiques—Détermination des effets de l'exposition à la chaleur humide, eau pulvérisée et brouillard salin》

OIN 7253 《Peintures et vernis — Détermination de la résistance au brouillard salin neutre (brouillard) 》

OIN 9227 《Tests de corrosion en atmosphères artificielles — Tests au brouillard salin》

ASTMB 117 《Pratique standard pour l'utilisation d'un brouillard salin (Brouillard) Appareil"

ASTM B368 《Standard Test Method for Copper-Accelerated Acetic Acid-Salt Spray (Brouillard) Essai (Test CASS) 》

ASTMB 380 《Méthode d'essai standard pour les essais de corrosion des revêtements électrodéposés décoratifs par la procédure Corrodkote》

ASTM G85 – 11 《Pratique standard pour le brouillard salin modifié (Brouillard) Essai"

ASTMD 1735 《Pratique standard pour tester la résistance à l'eau des revêtements à l'aide d'un appareil à brouillard d'eau》

DEPUIS 50021 《Test au brouillard salin》

Armoires programmables à brouillard salin BGD 880-S

Paramètres techniques

Plage de température de la salle de travail:RT~50℃

Plage de température de la tour d’humidification:RT~63℃

Uniformité de la température:≤ ±2℃ (sans charge)

Temperature Stablility:≤ ±0.5℃(No-load)

Temperature Devitation of Working Room:±1,0 ℃

Taux d'augmentation de la température:RT→55℃ less than 60 minutes (salle de travail);RT → 63 ℃ inférieur à 60 minutes (baril saturé)

Compressed Air Supply:Customer should prepare a air compressor which can offer clean,waterless and oilless compressed air,0.4MPa~0.8MPa pressure

Armoires programmables à brouillard salin BGD 880-S

Informations de commande

Paramètres techniques

BGD 880/S BGD 881/S BGD 882/S BGD 883/S
Working Room SizeW×H×D),mm 1000×650×720 900×500×600 1200×500×800 1600×800×1000
Capacité de la salle de travailno including V shape cover 108 L 270 L 480 L 800 L
V Shape Cover Volume Appr. 50 L Appr. 140 L Appr. 250 L Appr. 380 L
Taille globaleW×H×D),mm 1150×1090×672 1550×1240×900 1980×1350×1100 2480×1450×1250
Qua. of V Shape sample holder/pole 4/6 6/12 8/16 10/22
Tank capacity for Salt Solution 15 25 40 45
Collectionneurs 1 2 2 2
Max.. Sample Capacity(15cm×7cm) 28 pièces 70 pièces 108 pièces 120 pièces
Method of Opening Cover Manuel Manuel Pneumatic Pneumatic
Total P.ower 2.2 KW 2.2 KW 3.8 KW 3.8 KW
Consommation de solution saline 15 L/j 15 L/j 25 L/j 25 L/j
Water for heating Consumption 30 L/j 30 L/j 40 L/j 40 L/j
Consommation d'air comprimé 1m3/h 1m3/h 2m3/h 2m3/h
Source de courant 220V;50/60Hz

Armoires programmables à brouillard salin BGD 880-S

Ôptional Accessories

BGD 1356—Glass Spray Nozzle

BGD 2309—CR-4 Steel Panels for Calibration of Salt Spray(Conforms ISO 3574, 20 pcs for one package)

Armoires programmables à brouillard salin BGD 880-S